FarmGuard
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Less CIP cost. Same cleaning line.

CIPGuard generates the two cleaning solutions your F&B plant already uses — from salt, water, and electricity. No chemical procurement. No bulk storage. Your existing CIP circuits, vessels, and process steps stay exactly as they are.

How it works ↓

Proven at plants operated by — powered by Radical Waters' patented ECA technology

Coca-Cola
Pepsi
AB InBev
Suntory
SAB Miller
Danone
Coca-Cola
Pepsi
AB InBev
Suntory
SAB Miller
Danone
70%
Shorter cleaning cycle time
90%
Less energy consumed per cycle
<25cfu/ml
Microbial load in validated deployments

What your CIP actually costs — and why most plants have never looked

Chemical procurement

Bulk caustic and acid chemicals must be ordered, stored, and handled safely and consistently. The procurement cost is visible. The storage risk, disposal cost, and operator exposure often are not.

Energy consumption

Conventional CIP requires hot cleaning steps. Running lines at high temperature across multiple cycles burns energy that appears quietly in your utility bill — rarely attributed back to CIP.

Water per cycle

Each CIP cycle uses significant water volumes for pre-rinse, clean, and post-rinse steps. Across hundreds of cycles per month, that is a cost in water and effluent that compounds silently.

Lost production time

Every minute your line is in CIP is a minute it is not producing. In high-output plants, shortening cycle time by 70% means a material recovery of production capacity — every day.

Your CIP line is already built. The opportunity is in what goes into it.

The plants that have cut CIP cost by 85% did not rebuild their infrastructure. They changed the inputs.

CIPGuard generates the two cleaning solutions your CIP already uses — on-site, from salt, water, and electricity. Same circuits. Same validated process steps. Better inputs, lower cost, shorter cycles.

“For many plants, CIP is the largest unmanaged cost on the operations floor. Not because it cannot be improved — but because nobody has looked.”

CIPGuard by FarmGuard: on-site CIP optimisation powered by ECA technology

Think of CIPGuard as a generator that sits alongside your existing CIP system. It takes three inputs — salt, water, and electricity — and produces the two cleaning solutions your CIP already needs. No chemicals to order. No tanks to fill. No supply chain to manage.

The technology behind it is called Electrochemically Activated water, or ECA. It has been in commercial use in food and beverage plants for over two decades. CIPGuard brings it to F&B manufacturers in Thailand in a validated, plant-ready format — deployed in beverage plants, dairy facilities, breweries, and other food and beverage manufacturers.

The system is modular. A single generator can serve one line or scale to multiple lines, depending on your CIP frequency, volume, and the number of CIP points you run. The right configuration is determined during your free Opportunity Assessment.

Single-line plants
One generator, one circuit
Multi-line plants
One unit can serve multiple CIP points
Modular by design
Scale as you validate, line by line
On-site generation
Solutions made fresh, when you need them — no procurement, no storage, no minimum order
Ambient temperature cleaning
Removes the need for sustained hot cleaning steps — directly cuts energy cost
Fewer rinse steps
Where validated, CIPGuard reduces rinse cycles — shortening total downtime per cycle
Fits your existing CIP
Installs alongside your current skids, vessels, and pipework — no infrastructure overhaul
Patented ECA technology
Not a startup concept — deployed at production scale in major global brand plants
CIP points covered: Vessels and tanks · Heat exchangers · Transfer lines · Filling and packaging lines

How ECA technology replaces chemical CIP

ECA stands for Electrochemically Activated water. The name sounds complex. The process is straightforward.

One generator. Two solutions. Works with the CIP skids, circuits, and process steps your plant already runs.

The CIPGuard unit generates two solutions

Salt, water, and an electrical current pass through the CIPGuard generator. The unit splits them into two outputs: Catholyte — a high-pH alkaline solution that cleans — and Anolyte — a low-pH acidic solution that sanitises. Both are generated on demand, in the volumes your CIP requires.

Catholyte replaces your caustic cleaning step

Catholyte runs through your existing CIP circuits at ambient temperature. It removes protein, fat, and soil deposits from vessel walls, pipework, and equipment surfaces — without the heat, without the bulk chemical procurement, and with lower operator exposure.

Anolyte replaces your acid sanitising step

Anolyte completes the sanitising cycle. In validated plant deployments, it achieves microbial loads below 25 cfu/ml — meeting the hygiene standards your product quality and compliance programme require.

Results from live plant deployments

Measured outcomes from production-scale deployments — not laboratory results, not pilot projections.

0%
Reduction in CIP operating cost
0%
Shorter cleaning cycle time
0%
Less energy consumed per cycle
<0cfu/ml
Microbial load achieved

Proven at production plants operated by

Coca-Cola
Pepsi
AB InBev
Suntory
SAB Miller
Danone

What changes when you switch — and what stays the same

CIPGuard replaces the chemical inputs that feed your CIP. It does not replace the CIP infrastructure itself.

CategoryConventional Chemical CIPCIPGuard by FarmGuard
Cleaning inputsBulk chemical procurement every cycleOn-site generation — no procurement or storage
TemperatureHot cleaning steps requiredAmbient temperature cleaning (where validated)
Rinse stepsMultiple rinse stepsFewer rinse steps (where validated)
On-site storageChemical storage tanks on-siteMinimal on-site inventory
DowntimeLong cleaning downtimeShorter cycles — more production time recovered
Operator exposureOperator exposure to hazardous chemicalsSignificantly lower operator exposure
Supply chainSupply chain dependencyNo external chemical supply required
Conventional Chemical CIP
Bulk chemical procurement every cycle
Hot cleaning steps required
Multiple rinse steps
Chemical storage tanks on-site
Long cleaning downtime
Operator exposure to hazardous chemicals
Supply chain dependency
CIPGuard by FarmGuard
On-site generation — no procurement or storage
Ambient temperature cleaning (where validated)
Fewer rinse steps (where validated)
Minimal on-site inventory
Shorter cycles — more production time recovered
Significantly lower operator exposure
No external chemical supply required
What stays exactly the same: Your CIP skids. Your validated process architecture. Your compliance documentation. Your existing circuits and vessels.

ECA technology meets international food safety and regulatory standards

One of the most common questions from plant operators considering CIPGuard is whether ECA-generated solutions are recognised under food safety and regulatory frameworks. They are — and in most cases, switching to CIPGuard reduces compliance risk rather than adding to it, by removing hazardous bulk chemical storage from your facility.

ECHA
ECHA — European Chemicals Agency
Substances reviewed and registered for safe industrial use in the EU
NSF
NSF
Certified for safe use in food and beverage contact applications
USDA
USDA Organic
Accepted for use in certified organic food production
DK MoE
Ministry of Environment and Food of Denmark
Approved under Danish food and environmental safety regulation
MY MoH
Ministry of Health Malaysia
Recognised under Malaysian food safety oversight
Halal
Halal
Compliant for Halal-certified food and beverage manufacturing

Note for Thailand-market buyers: If you operate under GMP, HACCP, or Thai FDA requirements, or export to markets requiring NSF or Halal certification, contact us directly and we will provide the relevant validation documentation for your compliance team.

Frequently asked questions

Can't find what you're looking for? Contact us directly — we reply within 24 hours.

ECA stands for Electrochemically Activated water. It uses electricity to convert a saltwater solution into two functional cleaning agents — an alkaline cleaner (Catholyte) and an acidic sanitiser (Anolyte). In food processing, ECA-generated solutions are used as direct replacements for conventional caustic and acid CIP chemicals. The technology has been in commercial use in major food and beverage plants globally for over twenty years.

No. CIPGuard is installed alongside your existing CIP skids, vessels, and pipework. It replaces the chemical inputs that feed your current system — not the system itself. Your process architecture, validated steps, and compliance documentation remain intact.

Yes — where validated. Catholyte, the alkaline solution produced by CIPGuard, functions as a high-pH cleaner equivalent to conventional caustic. In validated plant deployments, it achieves equivalent or superior cleaning efficacy at ambient temperature, without the procurement, storage, and handling burden of bulk caustic chemicals.

Yes. CIPGuard has been deployed in dairy and dairy-alternative processing environments. Dairy CIP typically involves protein and fat soils that require strong alkaline cleaning — Catholyte is effective for these applications. The Opportunity Assessment will confirm suitability and expected performance for your specific line configuration.

Only minimally. CIPGuard runs through the same CIP circuits and process steps your operators already know — the cleaning and sanitising cycles work the way they always have. The main change is at the input side, where generated solutions replace bulk chemicals. We provide hands-on training during installation so your team is confident from day one, but there is no need to relearn your CIP process.

Yes. ECA technology is recognised under food safety frameworks relevant to Thai FDA and GMP requirements, and it is already accepted by major international bodies including NSF and Halal certification. For most plants, CIPGuard actually strengthens compliance by removing hazardous bulk chemical storage from the facility. We provide the relevant validation documentation for your compliance and quality teams as part of the deployment.

Yes — easily. Because CIPGuard only changes what feeds your CIP, switching back is as simple as reconnecting your previous chemical supply in place of the ECA-generated solutions. Your CIP skids, circuits, and process steps are untouched. This is exactly why we start with a single-line pilot: you validate the results on your own terms, with a clear path back if it isn't right for your plant.

The Opportunity Assessment is a structured review of your current CIP operation. You provide data on your current CIP cycles, chemical usage, water consumption, energy, and downtime. We analyse that data and quantify exactly where CIPGuard can reduce cost, shorten cycles, and cut energy use — specific to your plant configuration. No commitment is required to complete the assessment.

Request a free CIPGuard Opportunity Assessment for your plant

In one structured session, we map your current CIP spend — chemicals, water, energy, downtime — and show you exactly what CIPGuard would save. Specific numbers, specific lines, specific to your plant.

1
You share your CIP data
Current chemicals, cycle frequency, water and energy consumption, line configuration
2
We quantify the opportunity
Specific savings available in your plant, by line
3
We propose a one-line pilot
Results are measured and validated before any scale decision
4
You decide whether to scale
Based on data from your own plant, not our projections

Prefer to talk first?

Mek Soonthornsorn

No commitment required. No infrastructure overhaul. Proven on one line first — then scaled only when your results confirm it.

Request your free assessment

Fill this in and our team will review your CIP setup and contact you within 24 hours. No commitment required.

Your details are kept confidential and used only to prepare your assessment.

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